Hm-P Series Electrostatic Powder Coating Line/Spraying Gun/Brake Pad/Industrial Oven/Curing Oven/Tunnel/

• After-sales Service: on-Site Installation; Online Technical Guidance
• Warranty: One Year
• Certification: CE, ISO
• Condition: New
• Transport Package: Wooden Packing
• Trademark: Zhisheng
• Model NO.: HM-P Series
• Origin: China

Product Description

Product Description

Electrostatic Powder Spraying Line, also known as powder coating equipment, is a type of coating system that utilizes electrostatic attraction to apply a dry, free-flowing powder to a surface. The main components of an electrostatic powder spraying line typically include a powder supply system, an electrostatic spray gun, a control system, a conveying system, and a curing oven. 

Structure:

1. Powder Supply System: This system includes a powder hopper, a fluidizing hopper, and a powder pump. The powder is stored in the hopper and fluidized by a stream of air, creating a smooth flow of powder to the spray gun.
2. Electrostatic Spray Gun: The spray gun is responsible for applying the powder to the substrate. It consists of a high-voltage power supply, a charging electrode, and a nozzle. The powder is charged as it passes through the electrode and is propelled towards the substrate by compressed air.
3. Control System: The control system manages the operation of the powder supply system, the electrostatic spray gun, and the conveying system. It allows the operator to adjust parameters such as the voltage, air pressure, and powder flow rate to achieve the desired coating effect.
4. Conveying System: This system moves the substrates through the spraying line. It can be a conveyor belt, a chain, or a roller system, depending on the type and size of the substrates being coated.
5. Curing Oven: After the powder is applied, the substrates enter the curing oven, where the powder melts and bonds to the substrate surface, forming a uniform and durable coating.

Working Principle:

1. Powder Charging: The powder is charged as it passes through the electrostatic spray gun. The charged particles are attracted to the grounded substrate due to the opposite charge, creating an electrostatic force.
2. Powder Application: The powder is propelled towards the substrate by compressed air, and the electrostatic force causes the powder to wrap around the substrate, ensuring a uniform coating. The excess powder falls back into the recovery system.
3. Curing Process: The substrates with the applied powder enter the curing oven, where the powder melts and flows out to form a smooth and continuous film. The powder is cured, creating a strong bond with the substrate.
4. Recovery System: The excess powder is collected and recycled back into the powder supply system, minimizing waste and ensuring efficient operation.

Overall, the electrostatic powder spraying line offers a cost-effective, environmentally friendly, and high-quality coating solution for the brake pad industry. 

Our Advantages

Product introduction
The HM-P series friction material drying tunnels are special equipment for the electrostatic powder spraying line for disc brake pads. With our company's advanced patented technology and the automatic production connection line, this series can produce automatically in a continuous and uninterrupted way. The products are featured by uniform spraying on the surface of products, fast heating speed, good thermal insulation performance, uniform temperature in the working chamber, smooth transition, compact structure, good-looking appearance, safety and reliability, and low operating costs.

Low energy consumption
High quality aluminum silicate wool, making surface temperature≤room temperature +15ºC.

Structure & features

1. High production efficiency, suitable for mass production;

2. Multiple advanced patented technologies (Patent No. ZL2014 2 0750680.4 and ZL2014 2 0750832.0) used for powder spraying transmission and transition, resulting in uniform spraying and smooth transition;

3. Advanced patented cooling technology (Patent No. ZL2014 2 0750904.1) used for the cooling line, resulting in quick cooling, centralized discharge of exchanged hot air, and less impact of hot air on the workshop environment;
  
4. High voltage pulse recovery and high recovery and utilization rate of sprayed powder;

5. Automatic production from products going on-line to finished products going off-line can be realized according to requirements.

 

Detailed Photos

 

Product Parameters

Parameter	HM-600P powder spraying line for disc brake pads	HM-800P powder spraying line for disc brake pads
Dimensions of working chamber mm(width×depth×height)	710×6000×450	910×6000×450
Operating temperature(ºC)	Room temperature-250	Room temperature-250
Output	750 pieces/hour	750 pieces/hour
Operating voltage/frequency(V/ Hz)	3-380/50	3-380/50
Heating power(kw)	45	54
Temperature uniformity(%)	±2.5	±2.5
Temperature fluctuation(ºC)	±1	±1
Note: The products are non-standard, and can be professionally designed and manufactured according to users' requirements.

Company Profile

Founded in 2007, Ningbo Zhisheng Oven Co., Ltd is a large-scale enterprise specializing in the R&D and production and sales of non-standard automation equipment. The main products of the company include large ovens, curing ovens, tunnel furnaces, painting machines, ablation machines, non-standard automation assembly lines, industrial ovens, etc. 

The company can produce various types of heating and curing equipment which can use electricity, steam, fuel oil, mixed fuel or other materials as heating media, and can design and manufacture equipment according to customers′ requirements. 

The products are widely used in many industries including the electrical industry (such as motors, transformers, mutual inductors, and high-voltage switches); The friction & sealing material industry (such as brake pads, clutches); The fluoroplastics industry (such as sealing elements, PTFE composite sheets, PTFE products); The electronic & capacitor industry (such as electronics, household appliances); And the new material industry. The company has an annual output of more than 1, 200 units of equipment. Nowadays, more than 6, 000 units of equipment of the company are running in more than 4, 000 users in various industries across the country. The products have also been sold overseas to Europe, America, Southeast Asia and other regions. 

The company takes "satisfying customers and serving society" as its mission, always adheres to the business philosophy of "sustainable development", strictly implements the ISO9001 quality management system, and constantly pursues innovation.

After years of exploration and experience, the company has accumulated rich experience in the industry and laid a good foundation for development. Now our company has strong strength of product research and development and high-quality staff, and enjoys the reputation of famous brand. Our company has obtained many national utility model patents. It is constantly providing the market with high-tech, sophisticated, top and new products.

Our customers

 

Certifications

 

 

FAQ

1)Are you a manufacturer or a trading company?
We are a manufacturer integrating design, manufacturing, sales, and import & export businesses 
 
2) Can we attach our logo on the product?
Yes, we can add your logo to the product. 

For more questions, please don't hesitate to contact us.